Special Processes
Special manufacturing is a key process in the aerospace manufacturing industry. Most product manufacturing processes rely on various special manufacturing processes to meet functional and quality requirements. JYR has made every effort to develop our aerospace products in the best possible way: obtaining certifications for non-destructive testing, metallographic testing, mechanical property testing, vacuum heat treatment, chemical processing and welding. JYR also strives to partner with other companies to optimize and integrate their resources in order to fulfill customers' needs.
| Items | Audit Program | Commodity | Scope | Specifications | Remark |
| 1 | Nadcap | Vacuum Heat Treating | Stainless Steels – Industry Specs | AC7102 Rev J | |
| AC7102/S Rev. J and AC7102/8 Rev. NA | |||||
| Industry Spec – Other | AC7102 Rev J | ||||
| AC7102/S Rev. J and AC7102/8 Rev. NA | |||||
| Stainless Steels, Precipitation Hardening – Industry Specs | AC7102 Rev J | ||||
| AC7102/S Rev. J and AC7102/8 Rev. NA | |||||
| Vacuum Heat Treating – Industry Specs | AC7102 Rev J | ||||
| AC7102/S Rev. J and AC7102/8 Rev. NA | |||||
| Vacuum Brazing | Vacuum Brazing – Customer Specs | AC7102/1 Rev F | |||
| Welding/Brazing | AC7110 Rev F | ||||
| Materials Test Laboratories | Mechanical Testing | AC7101/3 Rev D | |||
| (A) Room Temperature Tensile | |||||
| Metallography and Microindentation Hardness | AC7101/4 Rev F | ||||
| (L) Metallography (General) | AC7101/4 Rev F | ||||
| (L1) Microindentation (Interior) | AC7101/4 Rev F | ||||
| (L5) Near Surface Examinations – Microindentation (Surface) | AC7101/4 Rev F | ||||
| (L7) Near Surface Examinations – IGA, IGO | AC7101/4 Rev F | ||||
| Hardness and/or Conductivity Testing | AC7102/5 Rev E | ||||
| Hardness – Rockwell | |||||
| Hardness – Vickers | |||||
| Pyrometry – Customer Specs | AC7102/8 Rev. NA | ||||
| Pyrometry – Industry Specs | AMS 2750 F | ||||
| 2 | Nadcap | Non Destructive Testing | Non Destructive Testing (NDT) Suppliers Accreditation | AC7114 Rev N | |
| Non Destructive Testing (NDT) Suppliers Accreditation Program | AC7114S Rev O | S–U10 GE | |||
| PT | Non Destructive Testing Facility Penetrant Survey | AC7114/1 Rev M | |||
| Non Destructive Testing (NDT) Suppliers Accreditation Program | AC7114/1S Rev N | S–U10 GE | |||
| RT | Computed Radiology, Utilizing Phototimulable Luminescence Survey | AC7114/10 Rev A | |||
| 3 | Nadcap | Welding | AC7110 Rev F | Welding/Brazing | |
| TIG Welding | Fusion Welding Baseline (All audits) | AC7110/5 Rev I | |||
| Filler Materials (Additional requirements) | AC7110/5 Rev I | Supplement F | |||
| Processes using Gas (Additional requirements) | AC7110/5 Rev I | Supplement G (For example GTAW, PAW) | |||
| Tack Welding | Tack Welding (Additional requirements) | AC7110/5 Rev I | Supplement J | ||
| TIG Welding | Metallographic Evaluation of Qualification Welds (Additional requirements) | AC7110/5 Rev I | Supplement K | ||
| Fusion Welding | AC7110/5S Rev F | U10 GE Aviation | |||
| Welder/Welding Operator Qualification | AC7110/12 Rev F | if the audit includes AC7110/3, /5 or /6 | |||
| Baseline (All audits) | |||||
| Welder/Welding Operator Qualification | AC7110/12S Rev H | if the audit includes AC7110/3, /5 or /6 | |||
| U10 GE Aviation | |||||
| 4 | Nadcap | Chemical Processing | Chemical Processing | AC7108 Rev I | |
| DFL | Painting & Dry Film Coatings | AC7108/1 Rev D | |||
| Passivation | Acid Cleaning, Descaling, Passivation and Electropolishing | AC7108/12 Rev A | Passivation | ||
| Chrome Plating | Electroplating & Electroforming | AC7108/9 Rev NC | Plating, Electroplating, Chromium Plating | ||
| Cleanliness | Cleanliness Verification | AC7108/6 Rev C | |||
| Chemical Cleaning | Alkaline Cleaning | AC7108/12 Rev A | Cleaning and Descaling | ||
| Titanium Cleaning | AC7108/12 Rev A | If Titanium Alkaline Cleaning is also carried out then please check | |||
| Chemical Testing Laboratories | B03 – Metallographic Preparation | AC7108/4 Rev C | Testing Performed Internally of the Chemical Process | ||
| B04 – Microhardness Testing | |||||
| B06 – Water Immersion / Humidity | |||||
| B11 – Adhesion Testing (Scratch and Chisel Test) | |||||
| B12 – Adhesion Testing (Bend Test) | |||||
| B14 – Conductivity Testing | |||||
| B16 – Coating Thickness Measurement | |||||
| 5 | GE-A GT-193 | BA - Heat Treat, Vacuum | BA01 - Heat Treat, Vacuum Material condition (Annealing, Age, Temper, Through Hardening, etc) Vacuum Heat Treat Per AMS 2769 |
BA01: AMS2769 | |
| BA02 - Heat Treat, Vacuum Material condition (Annealing, Age, Temper, Through Hardening, etc) Vacuum Heat Treat Per P10TF3 |
BA02: P10TF3 | ||||
| BG - Heat Treat, Steel & Superalloy | BG01 - Heat Treat, Steel and Superalloy Material condition (Annealing, Age, Temper, Through Hardening, etc) Wrought Nickel Alloys and Cobalt Alloys per AMS 2774 (parts) |
BG01 : AMS2774 | |||
| BG02 - Heat Treat, Steel and Superalloy Material condition (Annealing, Age, Temper, Through Hardening, etc) Steel Per AMS 2759 (parts) |
BG02: AMS 2759 | ||||
| 6 | GE-A-GT-193 | AA - Inspection, Fluorescent Penetrant | AA - Fluorescent Penetrant (FPI) - Surface P3TF2; P3TF44; P3TF47 |
P3TF2, P3TF47 & P3TF44. Approved Level III: Andy Lai | |
| 7 | GE-A-GT-193 | AI - Independent and International Metallic Matl Lab | AI0A - Room Temperature Tensile Testing ASTM E8, NASM 1312-8 |
AI0A: ASTM E8, NASM 1312-8 | |
| AI0C - Stress Rupture Testing NASM 1312-10 |
AI0C: NASM 1312-10 | ||||
| AI0L - Microhardness Vicker ASTM E-384 |
AI0L: ASTM E-384 | ||||
| AI8L - Metallography ASTm E- 112 Grain Size |
AI8L: ASTM E-112 Grain Size | ||||
| AI1M - Hardness ASTM E18 Rockwell |
AI1M: ASTM E18 Rockwell | ||||
| AI0X,0Z - Specimen Preparation of Mechanical Tests CL-A/B P1TF79 AIXG HT of Specimen |
AI0X,0Z: P1TF79 CL- A/B |
